Product Description
Superheater and reheater are important components in the boiler, and their main functions and characteristics are as follows:
The main function of the superheater is to heat saturated steam to superheated steam with a certain temperature. This is one of the key steps in the operation of the boiler and aims to increase the temperature and pressure of the steam, thereby increasing the efficiency of the thermodynamic cycle. The design of the superheater needs to consider several factors, including preventing the metal temperature of the heating surface from exceeding the allowable temperature of the material, maintaining good temperature characteristics, and preventing dirt build-up, wear, and corrosion.
The function of the reheater is to reheat the steam discharged from the high-pressure cylinder of the steam turbine to a certain temperature, which helps to improve the efficiency of the steam turbine generator set and protect the steam turbine blades. The use of reheater further improves the thermal efficiency of the power plant circulation, reduces the humidity of water vapor, helps to protect the turbine blades, and improves the relative and absolute internal efficiency of the turbine.
Technical Parameters
| Product Name | Steam Boiler Superheater Coils |
| Tube Material | SA192 |
| Coil Type | Serpentine Coils |
| Tube Diameter | 10-50 mm |
| Tube Thickness | Customized |
| Coil Length | Customized |
| Heat Transfer Area | Customized |
| Pressure Range | Customized |
| Temperature Range | Up to 1000°C |
| Application | Boiler |
| Warranty | 1 Year |
Advantages
Enhanced Efficiency: By superheating your steam, the MaxEfficiency Superheater allows you to extract more work from your steam turbines, increasing the overall efficiency of your power generation process.
Increased Turbine Lifespan: Superheated steam, being completely dry, reduces the risk of damage to turbine blades caused by moisture, increasing the lifespan of your turbines.
Optimal Material Selection: Built from high-quality materials capable of withstanding high temperatures and pressures, our superheater guarantees durability and long-term performance.
Ease of Maintenance: Our superheater's design allows for easy inspection and maintenance, reducing downtime and maintenance costs.
Application
Our custom superheater coil is designed specifically for use in boilers and can be used to replace existing superheater coils in existing boilers, or designed and manufactured to fit into new boilers. Our superheater coil is designed to provide superior heat transfer performance and maximum durability in high-pressure and industrial applications.
| Description | Boiler superheater |
| Material | Alloy steel, Carbon steel etc. |
| Material Standard | ASTM, EN or ISO etc. |
| Structure Type | Tube Coil |
| Dimension | Customized |
| Supply Ability | 500 ton per month |
| Manufacturing Process | Material→Ingot → Hot/Cold-Rolling→ Heat treatment (Normalizing+ tempering) → Inspection →Bending tube→Assembly→Inspection →RT→Heat treatment (annealing)→Hydraulic pressure test→Painting→ Packaging |
| Thermal Efficiency | Around 95%
|
Packing and Shipping
Product Packaging:
- The superheater coils will be securely packed in wooden crates to ensure safe transportation.
- The crates will be labeled with the product name, quantity, and any other necessary details.
- We take great care in packaging our products to minimize any potential damage during shipping.
Shipping:
- We offer worldwide shipping for our superheater coils.
- The shipping method and carrier will be determined based on the customer's preference and location.
- Shipping costs will be calculated and included in the final invoice.
- We strive to provide timely and efficient shipping to our customers.
FAQ
Q1: What is a Superheater Coil?
A1: Superheater Coil is a heating element used to heat the water vapor in a boiler system and increase the temperature of the steam produced by the boiler, used in various industries and provided by reliable manufacturers in China.
Q2: Where is Superheater Coil from?
A2: Superheater Coil is manufactured in China with reliable quality.
Q3: What industries use Superheater Coil?
A3: Superheater Coil is widely used in industrial applications such as food production, pharmaceuticals, petrochemicals, power plants, and other industries that require high-temperature steam.
Q4: What materials are used for Superheater Coil?
A4: Superheater Coil is made of high-grade alloy steel and stainless steel, ensuring a long service life and reliable performance.
Q5: What is the advantage of Superheater Coil?
A5: Superheater Coil is corrosion-resistant, has high heat transfer efficiency, and is easy to install and maintain.
